Fast Print 2000

Products

BMY-1680P

Semi-Automatic Die-cutting Machine With Stripping Unit

Product Introduction

Tangshan Jiguo Printing Machinery Co.,Ltd.

en.jiguo.net

Contents

I、Company Profile

II、Details Specifications

III、Configuration Information

IV、Description of the Entire Product

1、Paper Feeding Unit

2、Die-cutting Unit

3、Paper Collecting Unit

4、Electrical Control Unit

5、Machine Stripping Unit

V、Accessories

1、Accompanying documents

2、Accompanying tools

3、Additional accessories and consumable spares

VI、After-sale Service Commitment

I、Company Profile

Tangshan JIGUO printing machinery Co., LTD., founded in 1996, is a high-tech enterprise started jointly by a number of senior engineers, and is located in the central area of YuTian County within the golden triangle economic zone consisted by Beijing, Tianjin and Tangshan city with 42.81 mu area covered. Our company has a technical team consisting of 160 elite personnel who contribute to our strong technical power, high level skills of design, assembly and manufacturing, perfect management system and advanced processing and testing equipment. Our company is specialized in production of post-print paper packaging equipment, and has established long-term scientific cooperation for die-cutting machine schemes with the Beijing Institute of Graphic Communication. The company is a modern enterprise incorporating the design, research and development, sales and service. There are two subsidiaries, respectively engaged in machinery parts processing and other printing equipment manufacturing, such as creasing matrix, etc.

Our company adheres to the ideas "Technology boosts enterprise” and "Create first-class products". Advanced management concepts and ideas regarding talents as the base, technology as the soul, quality as the foundation, brand as the flag, marketing as the power and service as the source of the company, contributes to rapid development of our enterprise. Our products have passed the ISO9001 quality certification and the CE certification. We are now mainly producing MY-800H/1060H/1080E/1200E/1320A/1500A/1680ASQ automatic die-cutting and creasing machine(with stripping unit), TMY-800H/1080H/1320H automatic die-cutting and foil stamping machine, BMY1320/1500/1680ASemi-automatic die-cutting machine(with stripping unit) and size 1300/1450/1600（Semi）automatic flute laminating machine, TC-760/1100/1500A/B/C Automatic windows patching machine, saw machine, creasing matrix and many other post-press equipment. Since its establishment, Tangshan JIGUO printing machines have attended hundreds of large exhibitions at domestic and abroad, and have won many honorary awards in the industry and received thousands of praises from domestic and international packaging enterprises. Attended all the big exhibition in domestic Beijing, Shanghai, Guangzhou. And the big exhibition in India, Egypt, Iran, Brazil, Turkey, Russia and so on. We have now grown into a well-known domestic post-press equipment manufacturing expert.

Since first launched in market in 1996, with stable quality and reasonable price, our products have received many praises for our quality and reputation. Our company has become an internationally famous enterprises with products sold well all over the country and exported to over 20 countries and regions, including the United States, South Korea, Russia, India, Thailand, Peru, Egypt, Turkey and so on. JIGUO die-cutting series products are the star products of our company. Taking quality as the lifeline, we have manufactured post-press die-cutting machines with superior quality, low price and high cost performance both at home and abroad. With a high starting point and high standard, we have been incessantly pursuing our dream; with excellent quality, preferential prices and excellent service, we have been cooperating with friends at home and abroad closely to obtain mutual benefit and reciprocity, and create a better tomorrow.

II、Details Specifications

Specifications sheet

ModelBMY-1680P

Max.paper size 1680×1235mm

Min.paper size 550×450mm

Max.cutting size1660×1220mm

Max.pressure400 Tons

Sheet thickness Cardboard:250-2500g/m²；

Corrugated Board≤8mm

Max.die cutting speed 4200 s/h

Max.stripping speed4000 s/h

Min. Gripper Edge8mm

Die-Cutting Precision0.2mm

Max.feeding pile height1650mm

Max.feeding pile height1500mm

Main power15 Kw

Total power16.5 Kw

Net weight17.8Tons

Overall dimension 6000×5050×2600 mm

III、Configuration Information

NO.NameBrandProducing area & comment

1Main worm & worm wheelM10Korean bearing steel，after quenching, wear to worm, Taiwan-owned processing

2Intermittent mechanismTAN TZUUS patent、Taiwan-owned production

3Die cutting steel plate7mmKorean material 75Gr1

4Main chainIwisBest in Germany

5All other chainsTYCTaiwan

6Pneumatic clutchOPMIItaly

7High-speed jointSMCJapan

8Cardan jointIwisGermany

9All screws12.9 levelHighest-level in Taiwan

10Bolt type track rollersSKFSweden

11Bearing 30311SKFSweden

12Bearing 32016SKFSweden

13Bearing 57941/10SKFSweden

14Bearing 6016-2ZSKFSweden

15Bearing 6212-2ZSKFSweden

16Bearing 6214-2ZSKFSweden

17Bearing 6218-2ZSKFSweden

18Bearing 6219-2ZSKFSweden

19Bearing 63202-2ZSKFSweden

20Bearing 80202SKFSweden

21Bearing 80208SKFSweden

22Bearing 80209SKFSweden

23Bearing 80210SKFSweden

24Bearing 80216SKFSweden

25Bearing 80307SKFSweden

26Bearing 6311SKFSweden

27All other BearingsNSKJapan

28Frenquency converter OMRONJapan

29Programmable logic controllerOMRONJapan

30Oil pressure switch SouthmanJapan

31Photoconductive switchOMRONJapan

32A.C. contactorSchneider ElectricFrance

33ThermorelaySchneider ElectricFrance

34Air switchSchneider ElectricFrance

35ButtonSchneider ElectricFrance

36Human-computer interface TELTATaiwan

37Approach switchContrinexSwitzerland

38Motor GV-40-750-200SMWANSINTaiwan

39Delivery Paper MotorWANSINTaiwan

40Main motorDEDONGSHANGHAI

IV、Descriptions of the entire product

Semi-automatic die-cutting & stripping machine is the key device for the production of cartons, paper boxes and high standard paper products, etc. It is especially applicable to the automatic die-cutting and stripping of complicated paper boxes and cigarette cases to rationalize the production of paper boxes. This machine is integrally assembled, transported and mounted, it can be put into operated in one day, and thus the cost is reduced. The precise assembly and high configuration make it better than Taiwan machines and competitive with Japan machines.

Advantages of our die-cutting machine:

1、Paper Feeding Unit

1)With the unique design of the pre-feeder, side regulation and pedal cylinder control, eliminating manual handing and adjustment cumbersome, time-saving, and improve efficiency.

2)To improve the working efficiency, paper feeding and collecting are realized by Taiwan Chenggang dual-speed reduction motor which provides a long service life and a high torsional force, and it saves time due to its high lowering speed.

3)Paper delivery part monitoring: there is a video interface showing the circumstance of the paper delivery part， which help the worker find the abnormal situation and take steps.

4)Paper is positioned by a pushing unit and a pulling unit which can be shifted conveniently for different specifications of paper.

2、Die-cutting Unit

1)The cast wall plate is rejected because of its low pulling force but high deformation, and steel wall plate is applied like Japan machines. The pulling force is enlarged, i.e. the pressing force is enlarged, and it becomes firm and endurable without any deformation.

2)The oil route is forcibly lubricated by a HP oil pump as made in Taiwan to reduce wearing, an oil cooler is added to cool the lubricating oil, and the main chain is lubricated timely to improve the operation efficiency.

3)The novel transmission mechanism provides high speed die-cutting, and the highly precise swing link platform improves the padding speed (almost without padding), as it is known the pressure can be hardly balanced in most of other common machines.

4)The pneumatic plate locking unit can fix the upper frame more firmly and faster. In our die-cutting machine, the front, back, left and right are pneumatically locked simultaneously to realize a high correctness and a high speed. However, common machines are tightened by screws.

5)The paper holding rack chain is imported from Germany, which provides a long service life and a stable die-cutting precision.

6)The Taiwan intermittent mechanism is the main transmission part of the die-cutting machine, and it improves the die-cutting speed and precision and reduces the device noise, while the speed and precision cannot be realized by any domestic mechanism.

7)The torque limiter is equipped with overload protection. The primary and secondary units can be separated at any overload to ensure the machine can be operated safely. The Italia pneumatic brake and clutch with Japan SMC rotary joint comply with the European standard. They provide fast clutching, high and stable force, long service life and low noise.

3、Paper Collecting Unit

1)Paper can be collected automatically and orderly.

2)The efficiency is improved by an uninterrupted paper collecting grid plate, and when paper is stacked to the specified height, the paper collecting grid plate will be replaced by another plate for uninterrupted paper collecting.

3)By the pneumatic sampling, the die-cut paper can be conveniently inspected at any time.

4、Electrical Control Unit

1)The electrical control system is Japan Omron PLC computer automatic control for fully detecting and controlling, and the Japan Omron frequency converter with Taiwan main motor provides high power for paper feeding, paper conveying, die-cutting, and paper collecting.

2)The human-machine interface can display various working conditions, indicate fault positions and give solutions.

3)The machine is equipped with various safety protection units. A visible and audible alarm will be given at any fault, and the machine will be automatically shut down to protect personal and device safety.

5. Paper Stripping Unit

1)By the one-time stripping system, all irrelative paper scrapes and waste edges (except the held margins) can be stripped in die-cutting.

2)The up, down and middle die cam tri-link transmission system is stable, harmonious, and correct for high power and fast loading, unloading and calibrating.

3)The stripping frame is pneumatically lifted with a centering unit, and it can be operated easily to shorten the preparation time.

4)The preliminarily loading platform is equipped with a centering unit to facilitate the mounting of stripping plate.

5)The stripping process is reasonably designed to eliminate the defect of low speed and plate deviating during stripping.

V、Accessories

1、Accompanying tools

NameQuantitySpecification

Flat screw driver1 piece150

Cross screw driver1 piece150

Monkey wrench1 piece300

Allen wrench1 set

Socket spanner1 set6-27

Sway spanner1 piece

Steel plate handle1 piece

Hammer1 piece

Engine oil can1 piece

Pressing oil gun1 piece

Tool box1 piece

2、Additional accessories and consumable spares

SNNameQuantity

1Fixed tooth10 pieces

2Mobile tooth10 pieces

3Spring piece10 pieces

4Nozzle rubber16 pieces (2 sets, 1 for large and 1 for small)

5Paper dividing spring piece12 pieces (2 sets, 1 for thick and 1 for thin)

6Electrical banding tape5 pieces for large and small each

7Semicircular head screw M6×88 pieces

8Expansion bolt M82 pieces

9Buckle Ø308 pieces

10Paper feeding plate1 set

11Hair wheel (hard hair)4 pieces

12Paper dividing hair brush2 pieces

13Paper pressing plate1 set

14Torsion spring (A0714A.A0714B) Ø2.57 pieces for each

15Rubber padding plate 200×2006 piece

16Pushing scale LG31.LG321 piece for each

17Paper barrier C0637B2 pieces

18Flexible self-adhesive tape1 piece

VI、After-sales service commitment

Respected users of JIGUO printing machine：

JIGUO Printing Machine after-sales service give our heartfelt thanks to you for your choice of our products and solemnly promise you: we will provide satisfactory and considerate service for you.

In order to guarantee your normal use of the die-cutting machine and acquisition of good after-sales service, please carefully read the commitment made in this manual, for this commitment is an important accessory file delivered with user’s manual, factory certificate and packing list. It is an important basis to guarantee your after-sales service, therefore please keep this manual and act in accordance with provisions in this manual.

i.Our company has executed an all-the-way tracking management system during the period from product delivery to expiration date. Specific measures are as follows:

1、Establishing product technical record management system:

One set of documents for each machine, including acceptance certificate of assembled products, product delivery status, responsible personnel of product installation and commissioning, usage training and qualification certificate, warranty, record of technology and quality status during the guarantee and maintenance period and record of analysis and problem solving process, which can ensure guaranteed operation of each die-cutting machine sold.

2、After-sales service guarantee system

1)Equipment installation and commissioning:

Our company will send professional engineers responsible for equipment overall installation and commissioning.

2)Technical training:

After equipment arrives at your place, we will provide free training to two operators with technical training materials specially compiled. Professional trainers will be responsible for the training. Main training contents are:

Structure introduction of the die-cutting machine, structure and adjustment method of paper feeding, structure of the mainframe, adjustment method of the die-cutting pressure, structure and adjustment method of paper collection, installation of die-cutting plate and plate placing method, usage and attentions of various operating switches, daily maintenance and other courses.

After the training is completed, assessment of theory and practical operation will be given to operators to see whether they can operate machine skillfully and have understood principle of mechanical properties. Certificate will be given to operators who can carry out routine operations and maintenance. This certificate makes final decision on whether operators can become trainers in order to ensure the normal operation of machine later.

3)Regularly return visit

At three months after the completion of installation and commissioning, after-sales technical engineers would pay a visit back to listen to your suggestions and guide operators to properly use and maintain die-cutting machine.

After-sales technical engineers would visit you twice occasionally during the period from the 4th months to the 12th month after the machine delivery.

4)Time-limited maintenance:

If temporary fault occurs in mechanical system, technical service personnel would make phone call to inquire and solve the problem on receipt of your notice. For unsolved problem, technical service engineers would arrive on your scene within 24 hours if the scene is within 150km of our company; if it is not, engineers would arrive in 48 hours (only for domestic market).

5)One year of free repair guarantee, three years of warranty, and lifetime quality assurance:

From the day of your purchase, our company will provide you with free commissioning, maintenance and parts replacement service within one year, but we will charge cost of main parts if the accidents are caused by improper operation instead of mechanical quality.

Within three years from the date of purchase, we will charge cost fees of faulty parts and service staff travelling fees, but no fee for maintenance.

After three years from the date of purchase, we will provide technical support for all faults occurred in your machine and charge for repair service, including fault repair and original parts replacement.

ii.This guarantee has legal effect and will not become invalid from company’s development and change.

iii.Guaranteed by the Jiguo brand, we will continue to provide quality guarantee commitment to you.

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